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期刊论文 49

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Research and application of visual location technology for solder paste printing based on machine vision

Luosi WEI, Zongxia JIAO

《机械工程前沿(英文)》 2009年 第4卷 第2期   页码 184-191 doi: 10.1007/s11465-009-0034-9

摘要: A location system is very important for solder paste printing in the process of surface mount technology (SMT). Using machine vision technology to complete the location mission is new and very efficient. This paper presents an integrated visual location system for solder paste printing based on machine vision. The working principle of solder paste printing is introduced and then the design and implementation of the visual location system are described. In the system, two key techniques are completed by secondary development based on VisionPro. One is accurate image location solved by the pattern-based location algorithms of PatMax. The other one is camera calibration that is achieved by image warping technology through the checkerboard plate. Moreover, the system can provide good performances such as high image locating accuracy with 1/40 sub-pixels, high anti-jamming, and high-speed location of objects whose appearance is rotated, scaled, and/or stretched.

关键词: machine vision     visual location     solder paste printing     VisionPro    

Multiscale mechanical modeling of hydrated cement paste under tensile load using the combined DEM-MD

Yue HOU, Linbing WANG

《结构与土木工程前沿(英文)》 2017年 第11卷 第3期   页码 270-278 doi: 10.1007/s11709-017-0408-8

摘要: In this paper, a combined DEM-MD method is proposed to simulate the crack failure process of Hydrated Cement Paste (HCP) under a tensile force. A three-dimensional (3D) multiscale mechanical model is established using the combined Discrete Element Method (DEM)-Molecular Dynamics (MD) method in LAMMPS (Large-scale Atomic/Molecular Massively Parallel Simulator). In the 3D model, HCP consists of discrete particles and atoms. Simulation results show that the combined DEM-MD model is computationally efficient with good accuracy in predicting tensile failures of HCP.

关键词: hydrated cement paste     multiscale     MD simulation     DEM    

temperature-dependence of compressive and tensile behaviors of polypropylene fiber-reinforced cemented paste

《结构与土木工程前沿(英文)》 2021年 第15卷 第4期   页码 1025-1037 doi: 10.1007/s11709-021-0741-9

摘要: The understanding of compressive and tensile behaviors of polypropylene fiber-reinforced cemented paste backfill (FR-CPB) play crucial roles in the successful implementation of reinforcement technique in underground mine backfilling operations. However, very limited studies have been performed to gain insight into the evolution of compressive and tensile behaviors and associated mechanical properties of FR-CPB under various curing temperatures from early to advanced ages. Thus, this study aims to investigate the time (7, 28, and 90 d)- and temperature (20°C, 35°C, and 45°C)-dependence of constitutive behavior and mechanical properties of FR-CPB. The obtained results show that pre- and post-failure behaviors of FR-CPB demonstrate strongly curing temperature-dependence from early to advanced ages. Moreover, the pseudo-hardening behavior is sensitive to curing temperature, especially at early ages. Furthermore, the mechanical properties including elastic modulus, material stiffness, strengths, brittleness, cohesion, and internal friction angle of FR-CPB show increasing trends with curing temperature as curing time elapses. Additionally, a predictive model is developed to capture the strong correlation between compressive and tensile strength of FR-CPB. The findings of this study will contribute to the successful implementation of FR-CPB technology.

关键词: cemented paste backfill     fiber reinforcement     constitutive behavior     temperature     tailings    

Detection of solder bump defects on a flip chip using vibration analysis

Junchao LIU, Tielin SHI, Qi XIA, Guanglan LIAO

《机械工程前沿(英文)》 2012年 第7卷 第1期   页码 29-37 doi: 10.1007/s11465-012-0314-7

摘要:

Flip chips are widely used in microelectronics packaging owing to the high demand of integration in IC fabrication. Solder bump defects on flip chips are difficult to detect, because the solder bumps are obscured by the chip and substrate. In this paper a nondestructive detection method combining ultrasonic excitation with vibration analysis is presented for detecting missing solder bumps, which is a typical defect in flip chip packaging. The flip chip analytical model is revised by considering the influence of spring mass on mechanical energy of the system. This revised model is then applied to estimate the flip chip resonance frequencies. We use an integrated signal generator and power amplifier together with an air-coupled ultrasonic transducer to excite the flip chips. The vibrations are measured by a laser scanning vibrometer to detect the resonance frequencies. A sensitivity coefficient is proposed to select the sensitive resonance frequency order for defect detection. Finite element simulation is also implemented for further investigation. The results of analytical computation, experiment, and simulation prove the efficacy of the revised flip chip analytical model and verify the effectiveness of this detection method. Therefore, it may provide a guide for the improvement and innovation of the flip chip on-line inspection systems.

关键词: flip chip     defect detection     ultrasonic excitation     vibration analysis    

Experimental investigation of evolutive mode-I and mode-II fracture behavior of fiber-reinforced cemented paste

《结构与土木工程前沿(英文)》 2023年 第17卷 第2期   页码 256-270 doi: 10.1007/s11709-022-0924-z

摘要: The curing temperature-dependent cement hydration causes the nonlinear evolution of fracture behavior and properties of fiber-reinforced cemented paste backfill (CPB) and thus influences the stability of mine backfill materials in deep mines. Therefore, the coupled effect of curing temperature (20, 35, and 45 °C) and cement hydration at different curing times (3, 7, and 28 d) on the mode-I and mode-II fracture behavior and properties of fiber-reinforced CPB is investigated. A comprehensive experimental testing program consisting of semicircular bend tests, direct shear tests, measurement of volumetric water content and matric suction, TG/DTG tests, and SEM observation is carried out. The results show that the coupled thermochemical effect results in strongly nonlinear development of pre- and post-peak behavior of fiber-reinforced CPB. Moreover, the results discover a positive linear correlation between fracture toughness and shear strength parameters and also reveal the vital role played by matric suction in the formation of fracture toughness. Furthermore, predictive functions are developed to estimate the coupled thermochemical effect on the development of KIc and KIIc. Therefore, the findings and the developed mathematical tools have the potential to promote the successful application of fiber-reinforced CPB technology in deep underground mines.

关键词: fiber reinforcement     cemented paste backfill     fracture behavior     underground mine     cement hydration    

A potentiometric cobalt-based phosphate sensor based on screen-printing technology

Lei ZHU,Xiaohong ZHOU,Hanchang SHI

《环境科学与工程前沿(英文)》 2014年 第8卷 第6期   页码 945-951 doi: 10.1007/s11783-013-0615-z

摘要: A potentiometric cobalt-based screen-printing sensor was fabricated by electroplating cobalt on the surface of a screen-printing electrode as the sensitive layer for the determination of dihydrogenphosphate ( ) in wastewater samples. The electrochemical performance of this sensor was fully examined to determine its detection calibration, detection limit, response time, selectivity, and interference with pH, various ions, and dissolved oxygen (DO). The cobalt-based phosphate sensor showed a phosphate-selective potential response in the range of 10 mol·L to 10 mol·L , yielding a detection limit of 3.16 × 10 mol?L and a slope of -37.51 mV?decade in an acidic solution (pH 4.0) of . DO and pH were found to interfere with sensor responses to phosphate. Ultimately, the performance of the sensor was validated for detecting wastewater samples from the Xiaojiahe Wastewater Treatment Plant against the standard spectrophotometric methods for analysis. The discrepancy between the two methods was generally ±5% (relative standard deviation). Aside from its high selectivity, sensitivity, and stability, which are comparable with conventional bulk Co-wire sensors, the proposed phosphate sensor presents many other advantages, such as low price, compactness, ease of use, and the possibility of integration with other analytical devices, such as flow injectors.

关键词: phosphate     cobalt     screen-printing technology     electroplate     wastewater    

forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing

《结构与土木工程前沿(英文)》   页码 1295-1309 doi: 10.1007/s11709-023-0999-1

摘要: Extrudability and constructability are two important, yet contradictory issues pertaining to the construction of three-dimensional (3D) printing concrete. Extrudability is easily achieved when 3D printing cement mortar has a high water content and low cohesion, but the printed structure is easily collapsible. However, a 3D printing cement mortar with a low water content and high cohesion has a relatively stable printed structure although the cement mortar might not be extrudable. This study proposes a particle-based method to simulate 3D printing mortar extrusion and construction as an overall planning tool for building design. First, a discrete element model with time-varying liquid bridge forces is developed to investigate the microscopic effects of these forces on global rheological properties. Next, a series of numerical simulations relevant to 3D printable mortar extrudability and constructability are carried out. The study demonstrates that the effects of time-varying liquid bridge forces on rheological properties and the resulting extrudability and constructability of 3D printing mortar are considerable. Furthermore, an optimized region that satisfies both the extrusion and construction requirements is provided for 3D printing industry as a reference.

关键词: particle-based simulation     liquid bridge force     rheological property     3D printing mortar     extrudability     constructability    

Liquid metal printing opening the way for energy conservation in semiconductor manufacturing industry

《能源前沿(英文)》 2022年 第16卷 第4期   页码 542-547 doi: 10.1007/s11708-022-0834-8

陶瓷喷墨打印增材制造技术 Review

Brian Derby

《工程(英文)》 2015年 第1卷 第1期   页码 113-123 doi: 10.15302/J-ENG-2015014

摘要:

陶瓷喷墨打印是一种基于微滴累加的成形技术,典型的微滴体积为10~100 pL。实现微滴累加成形的关键是开发稳定的陶瓷墨水,合适的墨水需要满足由雷诺数和韦伯数定义的流变特性参数空间。在微滴累加成形过程中,微滴首先与成形面碰撞变形并消耗动能,然后在毛细管力作用下铺展并达到平衡状态。已经可以确定的是打印过程中微滴相互作用并形成一维线性特征的机理,但是对二维和三维结构成形机理的认识还处于较低水平,成形二维面的稳定性低于成形一维线性结构。多数情况下,墨水通过蒸发固化,微滴碰撞基体所产生的“咖啡环”缺陷需要通过固化工艺加以控制。已经有大量文献报道了使用喷墨打印技术成形各种类型小型陶瓷零件的成功案例。作为一种未来的制造技术,陶瓷喷墨打印技术有广阔的应用前景。本综述的目的是探索陶瓷喷墨打印技术未来潜在的研究领域,加强对这种制造方法的理解。

关键词: 增材制造     3D打印     喷墨打印     陶瓷零件    

Microstructural and photocatalytic characterization of cement-paste sol-gel synthesized titanium dioxide

Elena CERRO-PRADA,Miguel MANSO,Vicente TORRES,Jesús SORIANO

《结构与土木工程前沿(英文)》 2016年 第10卷 第2期   页码 189-197 doi: 10.1007/s11709-015-0326-6

摘要: A route for the in paste synthesis of TiO loaded cement is described. TiO sols are blended with fresh cement paste as an alternative process to add photocatalytic functionality to cement. The modification of cement paste structure after the addition of TiO sols is analyzed by XRD, SEM and TGA. As a particular microstructural feature, TiO containing calcium silicate hydrate (C-H-S) particles are identified as networking centers of a C-S-H gel fiber matrix. The increase of the TiO sol concentration induces a decrease of pore size and an increase in the specific surface area in the cement composites. The photocatalytic activity of the TiO /cement system is evaluated from the degradation of Methylene Blue (MB) under UV irradiation, monitored through the absorbance at 665 nm. The results show that, although TiO phases reveal no long range order structure, the cement paste exothermal treatment in presence of hydrate products and alkaline conditions leads to a photocatalytic composite. Such new cement matrix may be twofold advantageous since it additionally promotes the formation of C-S-H gel, main determinant of cement mechanical properties.

关键词: cement composites     photocatalytic TiO2     sol-gel     C-S-H gel     microstructure    

对双层组件4D打印可逆性的初步研究 Article

Amelia Yilin Lee, Jia An, Chee Kai Chu, Yi Zhang

《工程(英文)》 2019年 第5卷 第6期   页码 1159-1170 doi: 10.1016/j.eng.2019.09.007

摘要:

增材制造的快速发展和形状记忆聚合物材料的进步推动了四维(4D)打印技术的进展。随着设计方面的不断改进,逐渐证明有可能实现可逆4D打印或双向4D打印。这项技术将完全消除对人为干预的需要,因为编程完全由外部刺激驱动,这使得4D打印部件可以在多个周期内启动。本研究提出了一种新的可逆4D打印驱动方法,其中弹性体的溶胀和热量用于编程阶段,以及热量用于恢复阶段。本研究的主要重点在于自驱动设计这一步骤。为了实现对弯曲的控制,已经开发了一种简单的预测模型用于研究曲率。此外,为了更好地了解模型对曲率的预测程度,对参数、温度和弹性体厚度也进行了研究。采用这种方式理解曲率可以提供对可逆4D打印结构的高度控制。

关键词: 4D打印     增材制造     形状记忆聚合物     可逆4D打印     双向4D打印     溶胀弹性体    

Flocculation behaviors of a novel papermaking sludge-based flocculant in practical printing and dyeing

《环境科学与工程前沿(英文)》 2021年 第15卷 第5期 doi: 10.1007/s11783-021-1390-x

摘要:

•PSBF performed better than PAC and PAM in CODCr removals.

关键词: Practical wastewater treatment     Commercial coagulant/flocculant     Secondary coagulation-flocculation process     Chemical oxygen demand     Coagulation-flocculation mechanism    

Process development for green part printing using binder jetting additive manufacturing

Hadi MIYANAJI, Morgan ORTH, Junaid Muhammad AKBAR, Li YANG

《机械工程前沿(英文)》 2018年 第13卷 第4期   页码 504-512 doi: 10.1007/s11465-018-0508-8

摘要:

Originally developed decades ago, the binder jetting additive manufacturing (BJ-AM) process possesses various advantages compared to other additive manufacturing (AM) technologies such as broad material compatibility and technological expandability. However, the adoption of BJ-AM has been limited by the lack of knowledge with the fundamental understanding of the process principles and characteristics, as well as the relatively few systematic design guideline that are available. In this work, the process design considerations for BJ-AM in green part fabrication were discussed in detail in order to provide a comprehensive perspective of the design for additive manufacturing for the process. Various process factors, including binder saturation, in-process drying, powder spreading, powder feedstock characteristics, binder characteristics and post-process curing, could significantly affect the printing quality of the green parts such as geometrical accuracy and part integrity. For powder feedstock with low flowability, even though process parameters could be optimized to partially offset the printing feasibility issue, the qualities of the green parts will be intrinsically limited due to the existence of large internal voids that are inaccessible to the binder. In addition, during the process development, the balanced combination between the saturation level and in-process drying is of critical importance in the quality control of the green parts.

关键词: binder jetting     additive manufacturing     green part     process optimization     process development    

增材制造(3D打印)发展趋势 Perspective

卢秉恒, 李涤尘, 田小永

《工程(英文)》 2015年 第1卷 第1期   页码 85-89 doi: 10.15302/J-ENG-2015012

摘要:

增材制造又称为3D打印,在过去30年间取得了快速发展并展示出前所未有的发展潜力。同时,这项发展潜力巨大的技术对传统工业也产生了不可估量的影响。3D打印技术将会推动生产模式的变革,通过实现5个“任意”的工艺发展,将会为制造行业带来一个以定制化制造为特征的新时代。3D打印的技术进步及其与传统制造工艺的融合,将推动制造业在材料研发、产品设计、生产工艺等方面进一步创新发展。最终,3D打印技术将与等材制造、减材制造形成三足鼎立局面,共同分享整个社会的制造业价值。

关键词: 增材制造     3D打印     制造模式     定制化制造     创新设计    

An investigation into the properties of ternary and binary cement pastes containing glass powder

Marcelo Frota BAZHUNI, Mahsa KAMALI, Ali GHAHREMANINEZHAD

《结构与土木工程前沿(英文)》 2019年 第13卷 第3期   页码 741-750 doi: 10.1007/s11709-018-0511-5

摘要: The properties of binary and ternary cement pastes containing glass powder (GP) were examined. Hydration at early age was evaluated using semi-adiabatic calorimetry and at late ages using non-evaporable water content and thermogravimetric analysis. The transport characteristic was assessed by measuring electrical resistivity. The binary paste with slag showed the highest hydration activity compared to the binary pastes with GP and fly ash (FA). The results indicated that the pozzolanic behavior of the binary paste with GP was less than that of the binary pastes with slag or FA at late ages. An increase in the electrical resistivity and compressive strength of the binary paste with GP compared to other modified pastes at late ages was observed. It was shown that GP tends to increase the drying shrinkage of the pastes. Ternary pastes containing GP did not exhibit synergistic enhancements compared to the respective binary pastes.

关键词: cement paste     glass powder     pozzolanic reaction     supplementary cementitious material    

标题 作者 时间 类型 操作

Research and application of visual location technology for solder paste printing based on machine vision

Luosi WEI, Zongxia JIAO

期刊论文

Multiscale mechanical modeling of hydrated cement paste under tensile load using the combined DEM-MD

Yue HOU, Linbing WANG

期刊论文

temperature-dependence of compressive and tensile behaviors of polypropylene fiber-reinforced cemented paste

期刊论文

Detection of solder bump defects on a flip chip using vibration analysis

Junchao LIU, Tielin SHI, Qi XIA, Guanglan LIAO

期刊论文

Experimental investigation of evolutive mode-I and mode-II fracture behavior of fiber-reinforced cemented paste

期刊论文

A potentiometric cobalt-based phosphate sensor based on screen-printing technology

Lei ZHU,Xiaohong ZHOU,Hanchang SHI

期刊论文

forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing

期刊论文

Liquid metal printing opening the way for energy conservation in semiconductor manufacturing industry

期刊论文

陶瓷喷墨打印增材制造技术

Brian Derby

期刊论文

Microstructural and photocatalytic characterization of cement-paste sol-gel synthesized titanium dioxide

Elena CERRO-PRADA,Miguel MANSO,Vicente TORRES,Jesús SORIANO

期刊论文

对双层组件4D打印可逆性的初步研究

Amelia Yilin Lee, Jia An, Chee Kai Chu, Yi Zhang

期刊论文

Flocculation behaviors of a novel papermaking sludge-based flocculant in practical printing and dyeing

期刊论文

Process development for green part printing using binder jetting additive manufacturing

Hadi MIYANAJI, Morgan ORTH, Junaid Muhammad AKBAR, Li YANG

期刊论文

增材制造(3D打印)发展趋势

卢秉恒, 李涤尘, 田小永

期刊论文

An investigation into the properties of ternary and binary cement pastes containing glass powder

Marcelo Frota BAZHUNI, Mahsa KAMALI, Ali GHAHREMANINEZHAD

期刊论文